SCADA Visualization Systems, HMI Visualizations

SCADA visualization systems - service description for the plastics, recycling and processing industries

KNC-AUTOMATION Sp. z o.o. provides comprehensive implementation of SCADA visualization and supervision systems dedicated to production and recycling plants operating in the plastics sector. Our solutions ensure full control over technological processes, increase production efficiency and enable ongoing supervision of quality and media consumption.

Scope of service

1. Process and control architecture analysis

Audit of existing technological lines: extrusion, shredding, washing, separation, regranulation, mixing and dosing.

Identification of measurement points, control signals and areas requiring automation.

Selection of the optimal SCADA architecture (Ignition, WinCC, EcoStruxure, iFIX - according to customer requirements).

2. SCADA system design and configuration

Creation of clear HMI/SCADA operator screens with visualization of complete technological lines.

Implementation of alarms, events, technological interlocks and safety procedures.

Integration with PLCs from various manufacturers (Siemens, Allen-Bradley, Mitsubishi, Omron).

Development of diagnostic panels for key equipment: mills, shredders, washers, separators, extruders, dryers and dosing units.

3. Production monitoring and reporting

Real-time recording of process data (temperatures, pressures, currents, capacity, media consumption).

Automatic production reports: line capacity, feedstock quality, recycling efficiency and energy consumption.

Batch and feedstock tracking - essential for recycling and quality control.

Data export to MES/ERP systems.

4. Optimization and analytics

Trend analysis and identification of production bottlenecks.

Support in optimizing operating parameters of extruders, granulators, washers and dryers.

Detection of quality deviations and equipment operating irregularities.

Option to implement predictive modules (failures, component wear).

5. Integration with safety and environmental systems

Monitoring of temperatures, pressures, levels, flows and emergency states.

Recording environmental data (waste, emissions, water consumption).

Support for ESD procedures, technological interlocks and start/stop sequences.

6. Commissioning, testing and training

FAT/SAT of the SCADA system.

Training for operators, technologists and maintenance staff.

Technical documentation and user manuals.

Benefits for plastics and recycling plants

Full process transparency - the operator can see every stage of production and recycling.

Reduced downtime thanks to alarms and real-time diagnostics.

Higher product quality - control of parameters for extruders, mixers, washers and dryers.

Improved energy efficiency - monitoring of energy and media consumption.

Compliance with environmental requirements and waste reporting.

Scalability - from a single machine to a complete recycling line.

Why KNC-AUTOMATION?

Experience in automation for the plastics, water and wastewater, and waste management industries.

Integration of control systems from multiple manufacturers.

SCADA projects for recycling, extrusion, granulation and sorting lines.

High-quality documentation and compliance with industrial standards.

Fast service and remote support.